Clymer Collection Series Honda CA72/77, CL72/77, CS72/77; Kawasaki 250- 750cc Triples and Kawasaki 900 & 1000cc Fours Manual. Clymer Clymer Collection Series-Vintage Japanese Street Bikes repair manual is written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul of your Clymer Collection Series-Vintage Japanese Street Bikes, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.
A good repair manual can save you a lot of money in the long run, both in work on the car and in terms of sourcing technical help most of all, a service manual provides peace of mind. Where Can I Find A Honda Service Manual? The best place to look for a Honda service manual is right here on this site, where they are free for download. The names Honda, Yamaha, Kawasaki, Suzuki and any other trade names or symbols belonging to each respective corporation are stated for reference purposes only. The products on this site are after market (not OEM) replacement parts and accessories only. We have no relationship to the listed companies.
Printed Manual 1959-1979 Free Domestic Shipping
More About - Clymer Collection Series-Vintage Japanese Street Bikes M305
This vintage motorcycle manual is 624 pages. HONDA 250 & 305cc TWINS 1959-1969 CHAPTER ONE / INTRODUCTION AND TROUBLESHOOTING Operating requirements / Starting difficulties / Poor idling / Slat spots / Power loss / Overheating / Backfiring / Engine noises / Piston seizure / Vibration / High oil consumption / Clutch slippage / Transmission problems / Poor handling / Brake malfunctions / Lighting difficulties CHAPTER TWO / CL72/77 PERIODIC MAINTENANCE Compression checks / Tappets / Points / Timing / Spark plugs / Fuel system / Air cleaner / Clutch /Drive chain / Brakes / Battery / Lubrication / Torque specifications / Daily inspection / Periodic inspection CHAPTER THREE / CL72/77 ENGINE AND TRANSMISSION Removal installation / Cylinder head / Rocker arms / Camshaft / Cylinder / Crankshaft / Connecting rods / Pistons and rings / Crankcase / Clutch / Gearshift mechanism / Oil pump / Carburetors CHAPTER FOUR / CL72/77 FRAME Handlebars and controls / Front fork / Steering stem / Fuel tank / Air cleaner case / Seat / Kickstand / Exhaust / Air cleaner / Swing arm / Shocks / Wheels CHAPTER FIVE / CL72/77 ELECTRICAL SERVICE Ignition system / Coil / Spark advancer / Points / Condenser / Spark plugs / Silicon rectifier / Battery / Horn / Lights / Switches / Wiring diagram CHAPTER SIX AND SEVEN/ C72/77, CS72/77 AND CB72/77 ENGINE AND TRANSMISSION Cylinder head / Cylinder / Pistons / Left crankcase cover / Clutch / Right crankcase cover / Valve and rocker arms / Oil pump CHAPTER EIGHT AND NINE/ C72/77, CS72/77 AND CB72/77 FRAME SERVICE Handlebars and controls / Front fork / Shock absorbers / Swing arm / Wheels and brakes / Drive chain / Fuel tank / Air filter / Exhaust pipe and mufflers / Kickstand CHAPTER TEN / C72/77, CS72/77, CB72/77 ELECTRICAL SERVICE Ignition circuit / Charging circuit KAWASAKI 250-750cc TRIPLES 1969-1979 CHAPTER ONE / GENERAL INFORMATION Service hints / Tools / Expendable supplies / Safety first CHAPTER TWO / MAINTENANCE AND TUNE-UP Compression test / Spark plugs / Breaker points / Ignition timing (breaker point models) / Capacitor discharge ignition / Air cleaner / Carburetor adjustment / Oil pump adjustment / Clutch adjustment CHAPTER THREE / ENGINE, TRANSMISSION AND CLUTCH Engine lubrication / Cylinders and cylinder heads / Piston, pin and rings / Crankcase cover / Engine sprocket / Alternator / Clutch and release mechanism / Primary drive gear / Gearshift mechanism / Crankcase / Crankshaft / Transmission / Kickstarter CHAPTER FOUR / ELECTRICAL SYSTEM KH500 and H1 capacitor discharge ignition system / H2 ignition system / Spark plugs / Alternators / Rectifier / Solid state voltage regulator / Electromagnetic voltage regulator H1 / Battery / Lights / Horn CHAPTER FIVE / CARBURETORS Carburetor operation / Carburetor overhaul / Carburetor adjustment / Carburetor components / Miscellaneous carburetor problems CHAPTER SIX / CHASSIS, SUSPENSION, AND STEERING Frame / Handlebar / Wheel and tires / Front disc brakes / Drum brakes / Brakes / Front fork / Steering system / Shock absorbers / Swing arm / Rear sprocket / Fuel and oil tanks / Exhaust system / Drive chain / Hydraulic steering damper / Exhaust pipe and muffler / Frame repair CHAPTER SEVEN / PERIODIC SERVICE AND MAINTENANCE CHAPTER EIGHT / TROUBLESHOOTING Operating requirements / Troubleshooting instruments /Emergency troubleshooting / Charging system / Engine / Engine noises / Excessive vibration / Fuel system / Clutch slip / Transmission / Poor handling / Brakes / Lighting system / Troubleshooting guide SPECIFICATIONS S1 / KH250 / S2 / S3 / KH400 / H1 / KH500 / H2 U.K. SUPPLEMENT WIRING DIAGRAMS KAWASAKI 900 & 1000cc FOURS 1973-1978 CHAPTER ONE / GENERAL INFORMATION Manual organization / Service hints / Safety first / Parts replacement / Tools / Expendable supplies / Serial numbers / Specifications CHAPTER TWO / LUBRICATION, MAINTENANCE AND TUNE-UP Tools / Periodic lubrication / Engine oil change / Drive chain lubrication / Contact breaker points lubrication / Swing arm lubrication / Fork oil level check / Fork oil change / Rear brake cam lubrication / Steering stem lubrication / Periodic maintenance / Daily checks / Weekly checks / long term checks / Maintenance schedule / Valve clearance adjustment / Camshaft chain tension adjustment / Clutch linkage adjustment / Chain oil pump flow rate (1973-1974 models) / Contact breaker points gap / Ignition timing / Steering play adjustment / Decarbonizing / Winter storage CHAPTER THREE / TROUBLESHOOTING CHAPTER FOUR / FUEL SYSTEM Carburetor operation / Fuel system cleaning / Troubleshooting / Carburetor overhaul / Carburetor adjustment / Rejetting the carb / Air cleaner / Gas tank CHAPTER FIVE / ELECTRICAL SYSTEM Battery / Ignition system operation /Ignition advance mechanism / Ignition coil / Spark plugs / Capacitor (condenser) / Contact breaker points and capacitors / Voltage regulator / Rectifier / Alternator / Starter / Starter relay / Headlight adjustment / Rear Brake light switch / Lighting circuits / Wiring diagrams CHAPTER SIX / ENGINE Engine layout / Camshafts / Cylinder head and valves / Cylinder block and pistons / Starter motor / Alternator / Oil pump / Engine removal and installation / Crankshaft and camshaft chain / Splitting and joining the case / Kickstarter CHAPTER SEVEN / CLUTCH AND TRANSMISSION Chain cover / Chain oil pump (1973-1974 models) / Clutch release mechanism / Output sprocket / Starter clutch / Gear selector mechanism / Clutch /Transmission CHAPTER EIGHT / CHASSIS Wheels / Hub and axle / Hydraulic front brake / Brake pads / Caliper / Brakes / Front forks / Steering stem / Rear coupling and sprocket / Swing arm / Shock absorbers / Chain / Exhaust system APPENDIX / SPECIFICATIONS AND TIGHTENING TORQUES SUPPLEMENT / 1977-1978 SERVICE INFORMATION Brake adjustment / Fork oil level / Tune-up / Electrical system / Front wheel / Speedometer gear housing / Front forks / Front hub and axle / Front disc brake / Rear wheel / Rear coupling and sprocket / Rear hub and axle / Rear disc brake / Brake bleeding / Swing arm / Shock absorber / Mufflers / Specifications INDEX Clymer Manuals Honda C71 Dream Touring Manual Clymer Manuals Honda C72 Manual Clymer Manuals Honda C76 Dream Touring Manual Clymer Manuals Honda C77 Dream Touring Manual Clymer Manuals Honda CA71 Dream Touring Manual Clymer Manuals Honda CA72 Dream Touring Manual Clymer Manuals Honda CA76 Dream Touring Manual Clymer Manuals Honda CA77 Dream Touring Manual Clymer Manuals Honda CB72 Hawk Manual Clymer Manuals Honda CB77 Super Hawk Manual Clymer Manuals Honda CE71 Dream Sport Manual Clymer Manuals Honda CL72 Scrambler Manual Clymer Manuals Honda CL77 Scrambler Manual Clymer Manuals Honda CS76 Dream Sport Manual Clymer Manuals Honda CS77 Dream Sport Manual Clymer Manuals Honda CSA76 Dream Sport Manual Clymer Manuals Honda CSA77 Dream Sport Manual Clymer Manuals Kawasaki H1 with CDI Manual Clymer Manuals Kawasaki H1 with disc brakes Manual Clymer Manuals Kawasaki H1E Manual Clymer Manuals Kawasaki H2 Manual Clymer 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Honda ► CA77 ►
Here’s our hand-picked list of parts and accessories for your Honda CA77 with universal parts included►
Fits: Listed Models
Carb Float
Brass Carb Float Fits VM29/33 Smoothbores & most OEM CV/VM Mikuni carbs Used on Yamaha & Kawasaki up to 1980 and some Honda's
Gear Clamp 40-60mm.
Universal Gear Clamp for Carb Holders or Air Boxes. 9mm Wide. Adjusts with a screwdriver. Fits: Diameters 40-60mm (With a width of 9mm)
Universal Band Clamp
Universal Band Clamp for Carb Holders or Air Boxes Fits: Diameters 53-56mm. (1.92' - 2.16')
Universal Band Clamp
Universal Band Clamp for Carb Holders or Air Boxes Fits: Diameters 60-65mm. (2.20' - 2.40')
Universal Band Clamp
Universal Band Clamp for Carb Holders or Air Boxes Fits: Diameters 41-44mm. (1.53' - 1.69')
Universal Band Clamp
Universal Band Clamp for Carb Holders or Air Boxes Fits: Diameters 46-49mm. (1.77' - 1.92')
Universal Band Clamp
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Universal Band Clamp for Carb Holders or Air Boxes Fits: Diameters 66-69mm. (2.48' - 2.63')
Universal Band Clamp
Universal Band Clamp for Carb Holders or Air Boxes Fits: Diameters 69-72mm. (2.67' - 2.87')
Band Clamp 45-47mm.
Universal Band Clamp for Carb Holders or Air Boxes Fits: Diameters 45-47mm.
Band Clamp 50-52mm.
Universal Band Clamp for Carb Holders or Air Boxes Fits: Diameters 50-52mm.
Band Clamp 58-60mm.
Universal Band Clamp for Carb Holders or Air Boxes Fits: Diameters 58-60mm.
Band Clamp 43-49mm
Band Clamp for Air Filters, Airbox to Carb Joints, Custom Manifolds to Filter Joints and all purpose uses except carb holders. Fits: 43-49mm. (1.69'-1.93') Diameters
Band Clamp 67mm-73mm
Band Clamp for Air Filters, Airbox to Carb Joints, Custom Manifolds to Filter Joints and all purpose uses except carb holders. Fits: 67-73mm. (2.64'-2.87') Diameters
Band Clamp 73mm-79mm
Band Clamp for Air Filters, Airbox to Carb Joints, Custom Manifolds to Filter Joints and all purpose uses except carb holders. Fits: 73-79mm. 2005 toyota sienna navigation system owners manual. (2.87'-3.11') Diameters
Band Clamp 79-85mm
Band Clamp for Air Filters, Airbox to Carb Joints, Custom Manifold to Filter Joints and all purpose uses except carb holders. Fits: 79-85mm. (3.11'-3.35') Diameters
Band Clamp 85-91mm
Band Clamp for Air Filters, Airbox to Carb Joints, Custom Manifolds to Filter Joints and all purpose uses except carb holders. Fits: 85-91mm. (3.35'-3.58') Diameters
Band Clamp 91-97mm
Band Clamp for Air Filters, Airbox to Carb Joints, Custom Manifolds to Filter Joints and all purpose uses except carb holders. Fits: 91-97mm (3.58'-3.82') Diameters
Band Clamp 97mm-103mm
Band Clamp for Air Filters, Airbox to Carb Joints, Custom Manifolds to Filter Joints and all purpose uses except carb holders. Fits: 97-103mm (3.82'-4.00') Diameters
Band Clamp 103mm-109mm
Band Clamp for Air Filters, Airbox to Carb Joints, Custom Manifolds to Filter Joints and all purpose uses except carb holders. Fits: 103-109mm (4.00'-4.29') Diameters
Band Clamp 109mm-115mm
Band Clamp for Air Filters, Airbox to Carb Joints, Custom Manifolds to Filter Joints and all purpose uses except carb holders. Fits: 109-115mm (4.29'-4.53') Diameters
Band Clamp 115mm-121mm
Band Clamp for Air Filters, Airbox to Carb Joints, Custom Manifolds to Filter Joints and all purpose uses except carb holders. Fits: 115-121mm. (4.53'-4.76') Diameters
Band Clamp 121mm-127mm
Band Clamp for Air Filters, Airbox to Carb Joints, Custom Manifolds to Filter Joints and all purpose uses except carb holders. Fits: 121-127mm. (4.76'-5.00') Diameters
Band Clamp 37-43mm
Band Clamp for Air Filters, Airbox to Carb Joints, Custom Manifold to Filter Joints and all purpose uses except carb holders. Fits: 37-43mm. (1.45'-1.69') Diameters
Carb Float Level Gauge
Carburetor Float Level Gauge. Used to measure the float height between the float and carburetor gasket surface. It is important to make sure the float height is correct to factory spec when tuning your engine. Too little or too much fuel in the float bowl will negatively affect tuning results. Adjustable to fit most carburetors. Adjustable Width: 16-78mm and Adjustable Height 0-40mm
Hose Remover Pliers
Hose Remover Pliers. For easy removal of 5/32' to 1/2' hoses. The jaw digs into the tube to grip it, squeeze and the hose is easily pushed off by the jaw.
382pc O-Rings Kit with Plastic Case
382pc O-Rings Kit with Plastic Case. 30 different sizes included in mm's. QTY---Width----Inside Dia.---------QTY---Width-----Inside Dia. 20X---1.78mm--2.90mm------------13X---2.62mm--9.19mm 20X---1.78mm--3.69mm------------13X---2.62mm--10.77mm 20X---1.78mm--4.47mm------------13X---2.62mm--12.37mm 20X---1.78mm--5.29mm------------13X---2.62mm--13.95mm 20X---1.78mm--6.07mm------------13X---2.62mm--15.54mm 20X---1.78mm--7.65mm------------13X---2.62mm--17.12mm 20X---1.78mm--9.25mm------------13X---2.62mm--18.72mm 10X---3.53mm--18.64mm----------10X---3.53mm--31.34mm 10X---3.53mm--20.22mm----------10X---3.53mm--32.92mm 10X---3.53mm--21.82mm----------10X---3.53mm--34.52mm 10X---3.53mm--23.39mm----------10X---3.53mm--36.10mm 10X---3.53mm--25.00mm----------10X---3.53mm--37.70mm 10X---3.53mm--26.57mm------------7X---5.34mm--37.47mm 10X---3.53mm--28.17mm------------7X---5.34mm--40.65mm 10X---3.53mm--29.75mm------------7X---5.34mm--43.82mm
Carburetor Adjusting Tool. Works with Mikuni or Keihin carbs. 11' long tool with a 8mm hex nut and screwdriver slot adjusting bolt. This combo design allows unlocking of the locknut, adjustments to the balancing screw and re-locking the lock nut in one step.
Carburetor and throttle body synchronizer kit for bikes with 2, 3 or 4 Cylinders. Makes synching your carburetor setup fast and easy! For use with Honda, Kawasaki, and Suzuki models (which typically have 5mm connections) that use sets of 2, 3 or 4 cylinders. Includes 4 easy to read gauges, Mountable bracket, 180mm extensions - 5mm threads, 65mm extensions - 5mm threads,Necessary hoses, Dampening valves (included to help control needle jump) and instructions.
Precision Angle Driver
High Quality Precision Angle Driver A Must For Setting Hidden Fuel Mixture Screws Accurately And Quickly.
Carb Synchronizer
Carb Synchronizer 2 Guage Sync Guage Set With Pulse Damper Adjusters Hoses & Threaded Adaptor Set Included
Carburetor Synchronizer Vacuum Gauge ~ Twin Carbs
Twin carburetor and throttle body synchronizer kit. Makes synching your carburetor setup fast and easy! For use with Honda, Kawasaki, and Suzuki models (which typically have 5mm connections) that use sets of 2 carbs. Includes 2 easy to read gauges, Mountable bracket, 180mm extensions - 5mm threads, 65mm extensions - 5mm threads,Necessary hoses, Dampening valves (included to help control needle jump) and instructions.
Carb Cleaning Tool Set
Carburetor Cleaning Tool Set. Includes 20 steel wire ends designed for cleaning the tiny holes found in carburetor jets. Cleaning wire sizes range from 0.45mm to 1.5mm.
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Fluid Hose Clamp
Fluid Hose Clamp, all steel construction with adjustable locking collar. Completely or partially closes flexible brake, fuel, and vacuum fluid lines.
Portable Auxiliary Fuel Tank Tool
Portable Auxiliary Fuel Tank, for Non Fuel Injection Systems. Includes 4 Feet of 1/4' fuel line and an inline fuel valve with 1/4' inlet and outlet. Fuel capacity 2 Litres. For use when tuning a motorcycle with the gas tank removed. Note: This tool is not to be used for long term fuel storage, for safety and to prevent accidental spillage, immediately drain gas back to approved long term storage container after use.
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Carb Cleaning Tool Set
Carburetor Cleaning Tool Set. Includes 12 steel wire ends and a small file designed for cleaning nozzles and the tiny holes found in carburetor passages and jets.
Carburetor and throttle body synchronizer kit for bikes with 2 Carbs. Makes synching your carburetor setup fast and easy! For use with Honda, Kawasaki, and Suzuki models (which typically have 5mm connections) that use sets of 2 carbs. Includes 2 easy to read gauges, Mountable bracket, 180mm extensions - 5mm threads, 65mm extensions - 5mm threads,Necessary hoses, Dampening valves (included to help control needle jump) and instructions.
Haynes Fuel Systems Techbook
Haynes Fuel Systems Techbook. This techbook covers all carburetor types, along with fuel injection, from the basic theory to practical tuning. It goes over how fuel systems work and are tuned to suit all engine conditions. Clearly presented text is fully illustrated with photographs and diagrams. Step by step pictures show precisely how to perform many tasks. Featured Section- gas flow, fuel and combustion chemistry, carb construction and overhaul, fuel injection theory, adjustments and settings, fuel pumps, sensors and catalytic converters, intake and exhaust systems, variable geometry, turbochargers and superchargers, special fuels, fault finding, testing and tuning and a glossary of technical terms.